Product design at the very beginning is the key to successful production runs. The design informs the production process. Therefore we place a high priority on analysing the product and its carbon fibre elements.
We provide consulting services about carbon fibre technology, taking into account budget, geometry, thickness, threading, joints etc. We possess the know-how and expertise required to lay out the project in a manner that allows successful implementation of carbon fibre elements.
Our services include scanning products and enhancing 3D drawings which, after any required modification, provide the basis for milling moulds or models to be used as tooling during the manufacturing process.
Conversion of 2D drawing into 3D CAD design. We can produce existing products as well as taking completely new ones from concept and 3D drawings to full scale production.
We have expertise in series production or small volume production of carbon fibre products (min. 30 items).
We have implemented over 100 projects for series production of carbon fibre products for many purposes: automotive sector, military, health care and rehabilitation, industries, water sports and many others. We supply products for leading companies in Germany, the United Kingdom, Belgium, Spain, USA, Poland.
Thanks to over 10 years experience and advanced technological resources (including our own autoclaves) we supply products that meet the requirement of even the most demanding clients.
We supply premium quality carbon fibre sheets – watch the video.
We offer CNC cut sheets from 0.2 mm to 45 mm thick, sized max. 145x280 cm, 100% carbon fiber, hybrid (e.g. carbon-aramid or carbon-glass), and with core (honeycomb, Coremat, Airex).
We also offer carbon fibre cutting services to any shape with 3- or 5-axis CNC milling machine.
Depending on production volume, we provide 3- or 5-axis milling of plugs and moulds. For this purpose we most often use aluminium or tooling boards (polyurethane or epoxy).
For series production, one model (called master one) undergoes milling to be later used for delivery of 10, 20 or more composite moulds. Moulds are delivered using a pre-preg technique (carbon fibre moulds) or manual laminating – if pre-preg or baking with autoclave is not required.
Before production, the prototype is completed and assessed by the client. At this point, the client verifies the product in respect of its functionality, dimensions and aesthetics.
Product cutting follows with a 5-axis or 3-axis milling machine or based on templates. Machine cutting ensures 100% repeatability of each product and top quality edges.
Finished carbon fibre composites undergo varnishing to ensure a class top coat. This phase is crucial for premium class products manufactured with pre-preg technology. Upon request we mark the product with the client’s logo before covering with a clear top coat to highlight branding or origin.
Bonding relates to joining composite layers, as well as carbon fibre composites, with materials of different thermal expansion coefficients e.g. aluminium. Depending on the requirements, we also use methacrylate or epoxy based adhesives.
We can also assemble finished products. Our highly skilled specialists guarantee delivery of the output in a highly professional manner.
Rigorous quality control at every phase of production ensures the end product is free of defects and air bubbles or other undesired flaws. Actually, quality control confirms the reliability of techniques applied, as well as the machines used and the competence of our specialists.
We are aware that timely deliveries are crucial to ensure long-term cooperation and mutual confidence. Therefore we maintain a stock of our products to enable prompt delivery or timely order execution.
Maximum operating pressure 8 bar, maximum curing temperature 150° C for production of premium quality carbon fibre composites (pre-preg).
Operating area: X: 3000 mm, Y: 2000 mm, Z: 400mm
We possess refrigerating devices for storage of pre-impregnated raw materials, including carbon pre-preg.
Oven sized 2x2x2m (maximum temperature: 200°C) fitted with bogies.
Oven sized 90x90x170 cm (maximum temperature: 140°C).
Our paint spray booth ensures high quality painting of carbon fibre components.
Production line including 3 workstations, each sized 150x280 cm, fitted with efficient vacuum pumps and heating system.
For grinding of sheets to the desired thickness, to accuracy of 0.05 mm.